Industrial Mechanical Contractors in Virginia

Mechanical

Request a Quote

Waco, Inc. has office locations in Richmond, Charlottesville, Covington, and Christiansburg and provides a full complement of industrial mechanical contractor services throughout the State of Virginia. We have been in business since 1963 and bring superior project management expertise with a commitment to safe and efficient operations to every job. We work with state educational institutions, waste and water treatment municipalities and both public and private businesses in the manufacturing, power generating and industrial sectors.

Industrial Mechanical Services

As one of the nation’s leading specialty construction contractors, Waco provides a full scope of mechanical and specialty construction services.

Utility and Process Piping

At Waco, we strive to exceed client expectations for high-quality process piping. Our team of experienced welders, pipe fitters, and quality assurance (QA) managers will work with you to provide the following piping services:

  • Large and small bore piping
  • Custom spooling
  • Steam, Condensate and Pressure Vessel piping (R-stamp)
  • Air/instrumentation
  • Natural gas and fuels
  • Shutdowns/outages
  • High-purity systems
  • Process skid packages
  • Sanitary stainless steel
  • Large in-house equipment and fabrication/storage

Sanitary Stainless Steel Piping

Waco provides stainless steel piping systems for the food and beverage, biopharmaceutical, and personal care industries, in which sanitation is of critical importance. We are a certified contractor for Swagelok tubing and fittings and have a client list that includes Kraft, Hershey, Coors, Merck, Cargill, Mondelez, Virginia Distillery, Devils Backbone, Nestle Purina and Sabra among many others.

R-Stamp Code Welding and
Pressure Vessel Repairs

With R-stamp-accredited pressure vessels, we weld and repair vessels according to the standards set by the American Society of Mechanical Engineers (ASME). Holding S and U ASME certifications for working on pressure vessels and power boilers. We continue to work with Virginia Tech, UVA, VCU WestRock, Dominion Energy and many others.

Our boiler repairs at Virginia Tech involved cutting and removing or replacing sections of tubes from their older boilers and welding in new replacements ( dutchman process). The team at Waco has effectively maintained these boilers for the past 25 years.

HVAC

Waco provides HVAC system fabrication, installation, replacement, and renovation services for commercial and industrial facilities, as well as schools like Virginia Tech, University of Virginia, Virginia State University, Longwood University, and John Tyler Community College.

Repairs at Longwood required us to completely remove a failing HVAC system and install new units. The installation was both energy-efficient and cost-effective for the institution. These new systems utilized both thermostats and an extensive controls program to individually control each unit.

Water and Wastewater Treatment

Waco has extensive experience upgrading or constructing facilities ranging in value from $200,000 to $10 million. We have a dedicated experienced staff of managers, estimators, superintendents and mechanics that know how to work with engineers, owners and municipalities. We keep up to date on new technologies and can offer a wealth of experience when a new installation or upgrade is considered.

At one of our projects a wastewater treatment facility, Waco installed Protecto-Lite fiberglass covers over top of two clarifiers to reduce peak summertime cleanings from once per week to about twice each quarter. We also installed new piping and scum covers in the plant’s solids separation process section. Both of these installments resulted in significant cost savings and odor reduction for the facility.

Structural Steel

Waco has an in-house team of experienced structural steel ironworkers to build construction project components. We work on:

  • Columns
  • Platforms and catwalks
  • Grating and louvers
  • Stairs, railings, and ladders
  • Vessels and tanks
  • Panels
  • Machinery support
  • Steel beams for pipe or equipment support

In 2018, two cooling towers and their accompanying steel framework on the rooftop of the 19-story Richmond City Hall had deteriorated to the point that they needed replacing. Waco disconnected the electrical systems and piping, and then dismantled, removed, and disposed of the old components. In their place, we fabricated and galvanized a new steel frame and mounted two new cooling towers to it with welded piping and fittings. Around the clock work was required on weekends and evenings with road closings kept to a minimum to reduce any traffic disruption in this busy section of the city.

Industrial Equipment Installation and Alignment

At Waco, we offer a comprehensive array of specialized construction services, including rigging and setting of tanks, vessels, chillers, pumps, boilers, fans and various other specialized manufacturing equipment. . Laser alignment and leveling allow us to properly install equipment and minimize vibrations and other problems that would otherwise lead to equipment failure.

At the Veolia Spruance Plant, Waco dismantled and removed select components of a coal-burning cogeneration power station and replaced them with natural gas-burning, high efficiency, low carbon generating components. The project encompassed upgrades to the boilers, burners, high pressure steam piping and valves, ID fans, economizers, and other combustion air distribution elements.

Additional Services

Additionally, Waco offers:

  • Breaching and ductwork services
  • Boiler installation
  • Mechanical demolition
  • Millwright alignment
  • Specialty rigging and critical lifts

Waco: Industrial Mechanical Contractors in Virginia

To best serve our customers in Virginia, Waco has multiple office locations throughout the state, including:

Partner With Waco

From our headquarters in Richmond, Waco has served customers in the State of Virginia for nearly 60 years. We specialize in heavy industry, with a focus on consistent quality in our work and unmatched craftsmanship. We adhere to a strict compliance with all industry standards and safety protocols. For more information on how Waco can support your Virginia operations or to request a quote for our mechanical contractor services and innovative solutions, contact us today.